In-House Electronics Manufacturing

The silicon behind the mission.

Every electronics component designed, assembled, and quality-checked in-house. Flight controllers, RTK modules, ESCs, batteries — raw materials sourced exclusively from India, Canada, Germany, Singapore, Malaysia, and Taiwan.

Zero Chinese Dependency
01
Flight Controller

AERO H743.

A production-grade flight controller built around the STM32H743 — wide firmware compatibility, defence-grade quality control, 9g total mass.

Core Architecture

STM32H743VIT6 @ 480 MHz

Dual IMU (BMI088 + BMI270) for flight-data redundancy. DPS310 barometer. IST8310 compass. On-screen display (OSD) integrated. Designed for the realities of mission flight — vibration, thermal cycling, field replacement.

ParameterValue
MCUSTM32H743VIT6 @ 480 MHz
IMUBMI088 + BMI270 (dual)
BarometerDPS310
CompassIST8310
UARTs
PWM10×
USBUSB-C
Input2S to 6S
BEC Outputs5V + 9V
FirmwareArduPilot / PX4 / INAV / Betaflight
Form Factor36 × 36 mm
Weight9 g
02
RTK GNSS Module

AERO A20.

Our proprietary A20 chipset. 14 grams — the lightest RTK module in its class anywhere. The foundational hardware that made micro-swarm precision flight possible in India.

Engineering Achievement

Proprietary A20 Chipset · 14g

No other Indian team has achieved RTK precision at this weight class. That's because no one else built their own chip. AERO A20 delivers centimetre-level accuracy, multi-constellation reception, and anti-jamming resilience — all in 14 grams.

ISO 26262 ASIL B certified. Defence-grade functional safety standard for embedded systems.

ParameterValue
ChipsetProprietary A20
Weight14 g (lightest RTK in class)
ConstellationsGPS · BDS · GLONASS · Galileo · QZSS · NavIC
Accuracy1 cm + 1 ppm RTK
MagnetometerRM3100
Anti-JammingUp to 65 dB
Safety CertificationISO 26262 ASIL B
Swarm CapabilityFormation flight stabilisation
03
Electronic Speed Controller

Modular ESC.

Fully indigenous. Modular plug-and-play architecture. No soldering required for field replacement — a critical advantage in austere operational contexts.

01

Fully Indigenous

Designed, manufactured, and tested in-house. Every component traceable.

02

Plug-and-Play

Connector-based modular architecture. No soldering iron required in the field.

03

Field Replacement

Swappable in minutes by a trained operator. Minimal tools, minimal downtime.

04

In Production

Completed development. Currently shipping across StellarGen platforms.

04
Power Systems

Molicell & Li-Ion Batteries.

Indigenous battery pack manufacturing. In-house cell assembly for quality control, cost efficiency, and complete supply independence. Power is the single most critical system on a UAV — we own it end to end.

Cell Assembly

In-House Pack Manufacturing

Molicell-based Li-Ion pack assembly. Quality control at every stage. Pack-level testing before dispatch. Full traceability from cell to final assembly.

Supply Independence

Sovereign Energy Supply

Cells are sourced from allied non-Chinese suppliers. Pack design, BMS integration, and assembly remain proprietary to StellarGen.

05
Structures

Carbon Fibre Frames.

Frame cutting is contract-based with dedicated fabrication partners in India. All other electronics and assembly remain fully in-house. A focused division of labour that preserves our engineering advantage where it matters most — in the silicon.

ComponentProduction ModelQuality Control
Carbon Fibre FrameContract fabricationIncoming QC at StellarGen
Flight ControllerFully in-houseEvery unit tested
RTK ModuleFully in-houseEvery unit calibrated
ESCsFully in-housePack-level validation
BatteriesIn-house assemblyCell + pack testing
Final AssemblyStellarGen facilitySOP-documented
06
Quality Standard

Every component. Every stage. Documented.

Every component checked on receipt, through manufacturing, and before dispatch. Full SOPs documented and available for transparency. Bilingual visual manuals. AMC with no service charges — only component costs.

3,000+Units / Month Capacity
0Chinese Components
6Allied Source Countries
24×7Customer Support
Parts Enquiry

Source indigenous electronics for your build.

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